Yes, the RS-232 may not work with all types of plugs for sure. One could make the hole a
bit larger on the side and cut a notch in the bottom as well. There is the problem of dust
and dirt entering though.
I did use super glue on the display. I have had good luck being able to break it loose in
other projects. I use just a tiny bit on the end of a stick, and only on each corner; it's
not really very strong. Time will tell if it holds. :?
The board comes out pretty easy, I do have to remove the black PB, but then just loosen
the two screws, slide left, lift the right end and slide it out.
I like the toothpick idea. I think I will use it in combination with the ty-wrap on a future
project. Sometimes the ty-wrap can slip off.
I considered mounting the display separately, which would be very easy because it only
uses the three wires. But then there are the switches. Someone might come up with a
neat way to do that, but my ideas on that just didn't seem very practical.
At any rate, cudos for the design. It's nice and uncomplicated physically - all the magic
is in the firmware.