mkjayakumar said:
We all know theoretically that a) absence of TMS hurts the battery in hot climates. b) TMS helps control degradation
...
What lessons can we learn from Prius ?
Non-plugin Priuses have no TMS other than a single battery fan. I think the PiP has more battery cooling fans, but I'm not sure. I'm pretty sure the PiP has no liquid cooling for the battery.
Regular Priuses can still function pretty well despite a large % of capacity loss.
Of the Priuses sold in the US, only the PiP has li-ion. The rest are NiMH based. The relatively new 7-seater Prius alpha (or +?) (aka Prius v wagon here) has a li-ion battery but the car's not available in the US.
We on Priuschat I believe have found correlation between early failure and high temps along w/hilly environments. I can't find the best post on this (probably by seilerts) but here are some decent/good ones:
http://priuschat.com/threads/2005-prius-241-000-miles-hybrid-battery-replacement-story.104985/page-2#post-1512179" onclick="window.open(this.href);return false;
http://priuschat.com/threads/2005-prius-241-000-miles-hybrid-battery-replacement-story.104985/#post-1497577" onclick="window.open(this.href);return false;
http://priuschat.com/threads/early-signs-of-potential-gen-2-prius-issues.98523/#post-1396372" onclick="window.open(this.href);return false;
On my Gen 2 Prius, per ScanGauge (not the MFD), Prius does not like it if SoC reaches 80%. If you get to almost 80% SoC while going down a hill, it'll turn the ICE on and have it rev high as a sort of engine braking and stops regening. It tries to (from memory) keep the HV battery at ~60% SoC. If it gets down to 40% or so, it wants to turn on the ICE to charge it back up or reduce your acceleration so that it can charge it.
There can also be problems if the battery fan gets clogged (http://lusciousgarage.com/blog/comments/prius_battery_cooling_fan_cleaning/" onclick="window.open(this.href);return false
. There's even a TSB for the Gen 3 Prius about cleaning it, in certain cases. I won't really go there since there's no battery fan on the Leaf.