Marktm said:
Out of curiosity, I checked the battery voltage - after driving an hour or so ago with nothing on (except a new ELM 327 OBDII). Voltage was 12.25. Now I'm worried as this would be a "settled" voltage of about 40-50% SOC. Needless to say, I've put it on a trickle charger as will monitor it closely over the next few days. If the battery stays at this level of SOC, it will sulfate rapidly.
That is precisely what happens at that SOC. In fact, it likely has already happened unless the battery is very new.
This is the normal result we see with the 12-V battery charging algorithm used by the Nissan LEAF. Here is a plot I made in 2012 with our LEAF over a three-week period (I only took readings intermittently at the points where you see a dot):
Note how the battery started in a fully-charged state, but within a few weeks of normal use it was down to about 50% to 60% SOC. Your voltages are a bit lower than those seen here, the difference being that you have the ELM327 installed. Now that I have that installed, I often see the 12.25V level that you are reporting.
Here's another plot I made using data from poster 69800 that gives a bit more detail on what happens in the LEAF:
The above plot used a five-minute sampling interval. This was with a brand-new SLA battery. Note how the voltage following a "charge" in the LEAF is no higher than it was just before that "charge" occurred.
Marktm said:
Wonder if anyone has detailed the "logic" that is used by the Leaf's 12 volt charging system?
Yes, we know in quite some detail what happens:
1) When the car is charged or placed into "READY" mode, the battery is initially charged at 14.50V. The key word here is "initially". Normally this voltage is maintained for less than 60 seconds.
2) After the initial charge at 14.50V, the voltage drops down to a 13.1V float voltage and remains there until the car is turned "OFF" or the charging of the traction battery ends.
3) There are exceptions which occasionally cause the 14.50V value to be maintained longer than normal. They are:
a) When the windshield wipers are turned on (even on intermittent), the voltage is raised to 14.5V and stays there until about 1 minute after the wipers are turned off.
b) Sometimes during a charge cycle, the 14.5V charging voltage is maintained during the entire charging period. This happens frequently (always?) when the temperature is below about 30F. It also happens occasionally at other times. I don't think we know what triggers this real charging cycle to occur. Perhaps it happens every so many charge cycles. Frankly, I think it's a good idea, but it should be done every fifth (or perhaps 10th) cycle, but instead it happens less frequently than Elvis sightings.
4) If the car sits for five days with no activity, the DC/DC converter is engaged for a period to charge the 12V battery. You can see the result of this after day 19 in my first plot above. As you can see, while it DID charge the battery, it did NOT charge the battery fully.
The bottom line is that the 12V charging system in the LEAF RARELY achieves a 100% charge on the 12V battery with the result that the lead sulfate hardens and capacity is steadily lost.
Like you, I connect a high-quality trickle charger to occasionally top off the 12V battery in an effort to prevent premature failure due to sulfation.