well, my first electric vehicle was actually a scooter. it had top speed of 15 mph and a range of (they said 12 miles) 6-8 miles. this was my first experience in "you really dont know sh** about how batteries really work. that was in 2002.
i drove it as a commuter for about 2 months before the range would not work anymore. i was close enough that i went to bicycle when the weather dried up and during that time, i went thru one experiment after another to extend the range and nothing worked. first i tried simply adding batteries. pack balancing was unknown to me and i did not bother to research. well then i went to the Lacey Alternative Fuel Fair and Electric Car Rally, met Joe the owner of www.pluginolympia.com who illustrated the error of my ways.
so then i went to a 2004 Prius. in 2006 i was literally hours away from buying a used RAV 4 EV for $56,000 from a place in Renton/Kirkland?? WA (they were in the middle of moving their showroom) i was on my way up to buy the car i had seen the week before when SO called to say she was pregnant. this was COMPLETELY unexpected. i decided that a $56,000 purchase was not in the cards and turned around.
unfortunately, a baby did very little to ease my EV withdrawal pain. living in an apartment converted from the Old St. Peters Hospital on the westside made it impossible for a DIY'er project despite being one of the 3 tenants to have a garage, so i decided to shop around for something already made.
eventually i landed on a Zenn from MC Electric in Seattle. i took it home Nov 8th, 2007. the first few months were awesome. at first, i just drove it back and forth from work (it was more than 5 months before i would gain permission to plug in).
on my days off, i would venture farther and farther from home. then one day, the motor lost power and i could smell something burning. i had gotten the upgraded battery pack (mistake) and 35 mph ~6 HP upgraded motor (aftermarket and NOT factory, also a mistake) i shut it down, went investigating and found the motor to be VERY hot. well, this was obvious. i sat and waited for it to cool. this was also one of the first warmer days of the year being early May 2008. now this had happened after about 17 miles of straight driving of dropping off various bills and such i did once a month. i was happy that i could do water, electric, cable and garbage all in one trip. so i thought, well maybe i just took it farther than i should have.
so, i let it go. but a few weeks later, the same thing happened and this time it was after only 10 miles and it was a warmer day but far cooler from what i could expect to see in the heat of summer. so call MC. they get some info from me. they come down, take car. its gone a week. comes back. issue, motor mounted not right. they shimmed it or something. it did not fix issue. i call them. they say ok, they call vendor where motor came from for exchange. after two months they call and say motor vendor "probably" out of business. they say they can reprogram car to do 35 mph by software, not as much power, but still same speed. i prefer power, i say i will wait since they hint another motor vendor might be possible. a few months after that, charger dies. they contract with local garage in Oly. i tow vehicle over to replace charger and say replace motor at same time...tired of waiting. charger, motor replace, i get back, range less than half of what it was and fading fast.
they say batts should have been replaced at same time since i ran SOC so low trying to get car to shop. shop on westside of Puget Sound. i live on Southeast side of Puget Sound (we had moved from Westside a few months earlier) now it only 6 miles but HUGE hill to navigate and i died on hill. so had to be towed last 2 miles. so range fades as batts on backorder. finally receive batts just before winter.
immediately i see something wrong. call them up. take to shop, they check (this is contracted shop and not EV specialist) they find nothing wrong. i tell them, not right. after investing info online, i realize that charger has multiple charge settings, i ask shop if they charged for upgraded batt pack. they say they only do what MC told them to do. i call MC, they say "oops". too late, batt pack ruined in less than 4 months. so batts on back order. less than 3 weeks later, charger dies. it sits for 5 weeks. everyone tells me i should have stayed with standard flooded batts instead of AGMs which were crap.
finally get batts and charger with correct algorithm. everything ok for a year or so then my charger balancer (forget who they were now) gets recalled so vendor GPEV (Grants Pass, OR) send recall. recommend i use other vendor they have. i decline option. was looking at $8,000 Lith upgrade which would have req. proprietary balancer.
i put down $1500. wait, wait wait. during time, batts starts to fail. i stop doing full charges. only use less than 35% range for daily commute so no biggie. but hard to control at work. (they dont let me just wander in and out as i please) but i do it anyway. but sometimes get stuck in project so not always possible. start getting the dreaded "3 red flashes" on charge indicator.
finally realize Lith not happening. it takes more than a year to get $1500 back. down to 7-8 miles of range before turtle mode...now not so bad if Zenn turtle like Leaf turtle... but it not. it more like 10 mph, so i pretty much went to turtle mode 2 blocks from work. then it 3 blocks. go back to full charging which only gives me a month before i am turtle modeing again. i begin to pray that light on the corner is green so i dont have to limp the last 150 feet into parking lot where turtle mode can be disguised as "sensible parking lot etiquette."
having gotten rid of Corolla a few months back, no longer have extra car to drive so it Zenn or nothing. i get desperate and more bad news. SO dept moving from St. Petes Oly to St. Petes Centralia 30 miles away. she no longer "Zenn-able"
knowing i am not driving reliable car, i decide to get Prius, buy it for out of town trips. (i put exactly 8100 miles on it in the first year. most of which was 4 RT trips to Salem along with the Olympic Circle Cruise (if u live here you know what i mean)
so in Feb 2010. have long planned vaca with nothing really planned. (they change companies when Xerox took over and the vaca policy with it so could no longer store up what i had so it was take or lose it) for two weeks. we did do 3 3 day trips but SO could not get time off and we had less than 30 days to plan so i decide time to get Zenn rectified. so i decide to get new batts. have 10,000 miles on it so out of warranty. first i decide get Trojans. batts specifically designed EV ops, etc. so call around. they out of stock.
so i ended up going to local battery shop getting best batts they had that would fit. deep cycle marine batts. i hope they last a year actually only did it because 100% replacement policy for first year which i needed. batts not designed for EVs and it shows. first one failed in less than 3 months. ended up getting 14 batts for price of 6. after everything said and done. i sell Zenn to Seattelite with range of about 4-5 miles on it in Dec. and here i am.