Battery Upgrades are very possible

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Is the AZ0 in the VIN indicative of the AZE0 designation, does that make it an AZE0, that indicates the later manufacture date and "wolf" pack? Thanks, just trying to get it all straight.

I'm afraid I don't know. I go by either the manufacture date on the driver's side door sill sticker, or the vehicle history report, which should always include the date of manufacture along with the in-service date upon which warranties are usually based.
 
Oilpan4 said:
Nissan offering the replacement gen1 battery for $5,500 has kind of killed the market

Where did you get quoted that much? One of my buddies was quoted over $8,000 for a 24kWh pack from Nissan.
 
Tsiah said:
Oilpan4 said:
Nissan offering the replacement gen1 battery for $5,500 has kind of killed the market

Where did you get quoted that much? One of my buddies was quoted over $8,000 for a 24kWh pack from Nissan.

that is old news. The "current" price is actually $4500 after the "required" exchange plus parts (required on all 2011-12, some 2013's its a few hundred) and labor.
 
Tsiah said:
Oilpan4 said:
Nissan offering the replacement gen1 battery for $5,500 has kind of killed the market

Where did you get quoted that much? One of my buddies was quoted over $8,000 for a 24kWh pack from Nissan.

A new battery was $8000 plus till about the start of 2020.
Nissan must have figured if they didn't offer reasonably priced replacement batteries then people would buy more new cars. Then they saw the aftermarket eating their lunch and decided to join the party.
 
Does anyone have the part number on the 24 kwh pack? I remember seeing it here and looked at the online price and it was <5k$, but can't find it now. TIA.
 
MikeinPA:
From "has anyone actually paid for an out of warranty battery replacement?":

295B0-9RB9E - Battery Assy Main - $4588.98
 
This one is interesting! Looks like 64kWh of new cells fit into an original 24kWh pack shell. Wow, that's cool.

https://www.facebook.com/groups/437741293059829/permalink/1515753845258563/
 
Daklein said:
This one is interesting! Looks like 64kWh of new cells fit into an original 24kWh pack shell. Wow, that's cool.

https://www.facebook.com/groups/437741293059829/permalink/1515753845258563/

Yeah I've been speaking with the creator, Jesus. This is some really cool stuff, and will make that leaf really usable. I'm helping him with the instrumentation correction now, an inherent issue when doing bruteforce upgrades.
 
Dala said:
Daklein said:
This one is interesting! Looks like 64kWh of new cells fit into an original 24kWh pack shell. Wow, that's cool.

https://www.facebook.com/groups/437741293059829/permalink/1515753845258563/

Yeah I've been speaking with the creator, Jesus. This is some really cool stuff, and will make that leaf really usable. I'm helping him with the instrumentation correction now, an inherent issue when doing bruteforce upgrades.

The lack of vertical mechanical barriers is a little concerning. Is he using a re-programmed original BMS?
 
coleafrado said:
Is he using a re-programmed original BMS?

Yeah, the only way to make a bruteforce upgrade tolerable is to use a Muxsan CAN bridge and add more GIDS to the communication between battery and car. It is inferior compared to using a natively bigger BMS such as the 30/40/62kWh BMS, but it will be better than nothing. More explained here. https://github.com/dalathegreat/Nissan-Leaf-Bruteforce-Upgrade/
 
coleafrado said:
The lack of vertical mechanical barriers is a little concerning. Is he using a re-programmed original BMS?

as far as i know the bms remain the same of the 24kw, e.g. for the the same number of battery modules. No idea if Jesus planned to reprogram it to fit new battery protections paramters.
 
Since the pack remains an item you cannot directly purchase, part numbers will be hard to find along with any associated pricing. The current "sale" price is apparently not an official price as some dealers tell me the catalog (that we can't see) still lists the pack at $6 K "after" exchange.
 
Dala said:
coleafrado said:
Is he using a re-programmed original BMS?

Yeah, the only way to make a bruteforce upgrade tolerable is to use a Muxsan CAN bridge and add more GIDS to the communication between battery and car. It is inferior compared to using a natively bigger BMS such as the 30/40/62kWh BMS, but it will be better than nothing. More explained here. https://github.com/dalathegreat/Nissan-Leaf-Bruteforce-Upgrade/

I'd like to make changes at current sensor's signal. What's type the current sensor Leaf hi voltage battery: analog or digital? I'd like to integrate CAN-bridge with current sensor corrector.
 
LeafKorolev said:
Dala said:
coleafrado said:
Is he using a re-programmed original BMS?

Yeah, the only way to make a bruteforce upgrade tolerable is to use a Muxsan CAN bridge and add more GIDS to the communication between battery and car. It is inferior compared to using a natively bigger BMS such as the 30/40/62kWh BMS, but it will be better than nothing. More explained here. https://github.com/dalathegreat/Nissan-Leaf-Bruteforce-Upgrade/

I'd like to make changes at current sensor's signal. What's type the current sensor Leaf hi voltage battery: analog or digital? I'd like to integrate CAN-bridge with current sensor corrector.

Check out this fork of the bruteforce upgrade, they are constantly improving it https://github.com/DanVidLop/Nissan-Leaf-Bruteforce-Upgrade
This was used to integrate a 64kWh battery with the original 24kWh LBC
 
The renovables del sur guys in Spain have a new video out showing their new battery replacement.

https://www.youtube.com/watch?v=b4a_HJQ-Yd4

They appear to gut the entire existing pack and replace it with new cells. Not sure what they use of the existing BMS and what-not. Looks like they are able to fit in 64 kWh into the new pack.

Says they are shipping to Europe and Mexico, US to stay tuned. https://evbatteryrebuilds.com/en/ev-battery-rebuilds/
 
dean said:
Not sure what they use of the existing BMS and what-not.

They use the original BMS. Does not change battery topology, but only chemical and capacity bue voltage remain the same for each module.
as far as I know here is not BMS reprogramming... just used the original one.
 
dean said:
The renovables del sur guys in Spain have a new video out showing their new battery replacement.

https://www.youtube.com/watch?v=b4a_HJQ-Yd4

They appear to gut the entire existing pack and replace it with new cells. Not sure what they use of the existing BMS and what-not. Looks like they are able to fit in 64 kWh into the new pack.

Says they are shipping to Europe and Mexico, US to stay tuned. https://evbatteryrebuilds.com/en/ev-battery-rebuilds/

Great find and post!

Some musings:

A true 120 mile range would work for me in a (2011-2015) Leaf. So..... what if economies of scale allow this to take off in South Texas? A SWAG for me could be (comments requested as it's probably simply a WAG!):
- Realistic value of such a Leaf with 8 bar or less battery - say $4000 for solid condition except worn out battery, IF I had to go out and purchase
- Sell the old battery for $1000 or some type of realistic "credit"
- A local "evbatteryrebuilds" installs a new ~34 kWh LG battery pack - $10,000 all in with GOM "fix" and all battery swap labor/materials as part of deal
- With all in of around $13,000 to $14,000 I'd have a Gen II Leaf that would hopefully go at least 100 miles for several years with low degradation

Still not sure I'd go for it, or continue to look for a 2016 Leaf for around $11,000 - $12,000 with either a great battery OR one that will be replaced under warranty.

IMO If you could get a good condition (say 2012 or 2103) Leaf and the LG battery for $10,000 all in, likely a no-brainer, however that would require some serious reduction in the cell pack costs.

Can this eventually happen? The video "prototype" indicates that it's real rather than Fenix Power's hype. If so, I might be just a matter of time and demand from all the Leaf's out there!
 
Marktm said:
dean said:
The renovables del sur guys in Spain have a new video out showing their new battery replacement.

https://www.youtube.com/watch?v=b4a_HJQ-Yd4

They appear to gut the entire existing pack and replace it with new cells. Not sure what they use of the existing BMS and what-not. Looks like they are able to fit in 64 kWh into the new pack.

Says they are shipping to Europe and Mexico, US to stay tuned. https://evbatteryrebuilds.com/en/ev-battery-rebuilds/

Great find and post!

Some musings:

A true 120 mile range would work for me in a (2011-2015) Leaf. So..... what if economies of scale allow this to take off in South Texas? A SWAG for me could be (comments requested as it's probably simply a WAG!):
- Realistic value of such a Leaf with 8 bar or less battery - say $4000 for solid condition except worn out battery, IF I had to go out and purchase
- Sell the old battery for $1000 or some type of realistic "credit"
- A local "evbatteryrebuilds" installs a new ~34 kWh LG battery pack - $10,000 all in with GOM "fix" and all battery swap labor/materials as part of deal
- With all in of around $13,000 to $14,000 I'd have a Gen II Leaf that would hopefully go at least 100 miles for several years with low degradation

Still not sure I'd go for it, or continue to look for a 2016 Leaf for around $11,000 - $12,000 with either a great battery OR one that will be replaced under warranty.

IMO If you could get a good condition (say 2012 or 2103) Leaf and the LG battery for $10,000 all in, likely a no-brainer, however that would require some serious reduction in the cell pack costs.

Can this eventually happen? The video "prototype" indicates that it's real rather than Fenix Power's hype. If so, I might be just a matter of time and demand from all the Leaf's out there!

I personally think its better to stick with LEAF packs. Moving to 40 kwh is available thru out the country. But my real question is how many application of these LG cells exist without TMS?

Since posting this, 3 more have started up and there are "rumors" (places claiming to do this but I have yet to see the result of any of their work on social media) of more.

https://daveinolywa.blogspot.com/2020/03/leaf-battery-upgrades-comes-to.html
 
mux said:
Well, that's going to take another year at least then.

mux;
After watching the "LG install video" from evbatteryrebuilds, it appears physically, they are doing the conversion. I'd sure like your opinion on the reality of pack construction, connector viability (appears quite "home built"), vibration resistance, heat dissipation, re-wiring techniques, BMS fit for service, potential CAN bridge success, etc. etc. The fact that they had no safety process and used a fork lift for assembly make me question the reality of their eventual viability as a professional supplier. I guess if it's just a prototype...........
 
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